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Ford Fiesta XR2 Panel Work

February 11 | 09by:Lee Taylor

Stripped down Ford Fiesta XR2So, we have managed to get up to the workshop and get started on the panel work. The XR2 is totally stripped. We go from here! But being as fussy as I am about my cars, Danny and I have decided to replace the rusty panels rather then repair them.

Whilst searching on the internet we were very lucky to find a rare set of genuine inner wings. Remember, these are from the 80s, so it's a real touch to get great, proper, real parts.

We also managed to source a set of outer wings and a front panel from the various car shows we went to in the summer. This is a good thing because replacing panels with genuine panels will always guarantee you a better fit.

Working on the Ford Fiesta XR2 Danny working on the Ford Fiesta XR2


I have never replaced a set of inner wings before which I find quite scary as it is a major section of the car, and as panel work is not normally my thing (Hello, is Julian there please? Yeah, I've got a job you might..... well, you get the picture.)

So, with some guidance from Julian we removed the old outer, inner wings and front panel.

This took some time and is bit of a tedious job drilling out hundreds of spot welds and making note of how many and where they were. There was lots of cutting and grinding. It was just like being at Chop Shop again. Er, but without Bernie moaning about the noise. That's a voice that never goes away! It was hard graft but we got there in the end.

Chop Shop's Bernie Fineman in the garage

I also found some time to get up to my local Passion Ford meet in Enfield, north London just before Christmas and despite the cold weather there was a good turnout of cars and people manly the newer Fords and a couple of RS Turbos.

But one person managed to bring a Sierra Cosworth out rather then be tucked up in a heated garage like most of the others at this time of the year. Even I chose not to bring my Cosworth out because I just cleaned it (told you I was fussy), so I took my work van instead - which is also a modified Ford. So I practice what I preach. Even my daily runaround is a Ford!

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About the Authors (Jump Start)

  • About the Authors
    Mike Brewer
    Discovery’s Wheeler Dealers star Mike Brewer has spent most of his 43 years selling thousands of motor vehicles...
    Danielle McCormick
    Danielle McCormick is the author of Essential Car Care for Girls. After wasting thousands of pounds through a self inflicted blown head gasket...
    Julian Gudgeon
    Hi I’m Julian. Some of you may know me from Chop Shop on Discovery Channel. I’m quite easy to spot – I’m the good looking one...
    Lee Taylor
    Lee Taylor is head mechanic Bernie’s sidekick from Discovery’s Chop Shop 2. It’s well known that he has perhaps just a slight passion...

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